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Power Packages

Power packages are recommended for projects where high thermal dissipation is crucial. In general Jitai uses computer numerical control milling (CNC milling) for the housing’s machined center. However, we have an extensive range of tooling options that enables us to design and manufacture a wide selection of custom packages to suit nearly any project.

 

Technical Parameters:

Hermeticity

≤  1 x 10-3  Pa * cm/s

Insulation Resistance

 ≥1× 1010 Ω (500V DC) glass

 ≥1× 109 Ω (500V DC) ceramic

Salt Spray Test

24h

Flatness

≤ 0.05mm

Roughness

0.8μm

Plating Quality Test

N450±10°C, 15 min

Temperature Cycling

-55°C to 125°C, 20 cycles

Thermal Shock

-55°C to 125°C, 20 cycles

Mechanical Shock

Condition B, Y1 Direction, 10,000g


DETAILS

Jitai builds hermetic power packages for an enormous range of applications. These packages are engineered to be extraordinarily strong, perform consistently in challenging environments, and meet strict reliability requirements.   Power packages are used in applications where heat dissipation is crucial.  Some typical examples are; power thrusters for aviation and space,  power converters and motor drives, along with switch mode power supplies and power hybrid circuits. Feedthroughs are another important consideration for power packages. We manufacture both glass-to-metal-seal (GTMS) and ceramic-to-metal-seal (CTMS) feedthroughs. Package designs are fully customizable or choose from our catalogue of open-tooling options.

 Power Packages

Structures

Machined

welded

Materials

CRS/Stainless Steel

Frame:CRS/Stainless Steel

Base:W85Cu15

MO50Cu50

Cu/Mo/Cu(1:1:1)

Al50%-Si50%

Oxygen Free Copper

Leads

Copper cored Alloy50/Oxygen Free Copper /Alloy50

Insulator

Glass/Ceramic

Solder Ring/Frame

HlAgCu28/HlAgCu8/Ag

 

MSFM3836-T13b

Parts

Housing

Pins

Insulator

Lid

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Materials

CRS

Copper Cored Kovar,Zirconium Copper

Al2O3

Alloy42

Pin Design

Single Row, Bent

 

Plating

Housing:Ni 4-14μm,

Pins: Ni4-14, Au1.3-5.7μm

Lid:Ni 3-11.43μm

 

Insulation Resistance

500V DC resistance between single glass sealed pin and base is ≥1×10^10 Ω

 

Hermeticity

Leak rate is ≤1×10^-3 Pa·cm 3/s

 

 

MDFM7050-w20

Parts

Base

Frame

Pins

Insulator

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Materials

Wu50Cu50

CRS

Copper Cored Alloy52

ELAN#13

Pin Design

 Flattened Bonding Tips

Plating

Housing:Ni 4-14μm,

Pins: Ni4-14, Au≥1.3μm

Insulation Resistance

500V DC resistance between single glass sealed pin and base is ≥1×10^10 Ω

Hermeticity

Leak rate is ≤1×10^-3 Pa·cm 3/s

Applicable Standards

Guiding Standard

ISO9001/GJB2440/GJB548/MIL883/JEDEC NO.9

Design and Reliability

GJB2440/GJB548/MIL883

Gold Plating

MIL-G-45204

Nickel Plating

QQ-N-290

Visual Inspection

JEDEC NO.9 

 

QUALITY CONTROL

Over the years we have finely tuned our multi-step process of ensuring every single component passes all quality and functionality tests, tests that begin even before raw materials are on-boarded.  At this first stage, each shipment of raw materials undergoes an acceptance sampling method assortment which makes a determination about whether to accept the material.  If such a determination is made, the entire shipment is cleaned, a full inspection is performed, minor imperfections are buffed and polished, and stock is then warehoused. The second stage is conducted immediately following the initial assembly and brazing stages. Every single product undergoes an individual visual inspection followed by a preliminary hermeticity test. For hermeticity we utilize a helium leak test that is adjusted to meet the exacting air tightness requirements of our clients. Following the plating stage, each batch undergoes a sampling inspection and a coating bonding degree analysis. Products that make it past this stage are then subjected to  full inspection which includes scrutiny of appearance, construction, plating thickness, and a second helium tracer gas hermeticity test. Finally products are put through the full range of Factory Inspection trials. These include pin fatigue tests, a salt spray corrosion resistance test and analysis that relies on climate simulation equipment to test product performance. Once products are approved, they are individually vacuum-packed with a deoxidizing desiccant insert and ensconced in additional protective packaging before being shipped out. These efforts guarantee that every Jitai product delivered to you is of the same high quality as when it left the factory.


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