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Opto-Electronic Packages

The goal of an opto-electronic package is to maintain structural integrity in extreme environments while simultaneously ensuring low optical insertion loss. Jitai manufactures opto-electronic packages in a variety of shapes and sizes which are further differentiated by multiple opto-channel design options. We choose from a host of forming and fabricating methods to best suit production needs.

 

Technical Parameters:

Hermeticity

≤  1 x 10-3  Pa * cm3 /s

Insulation Resistance

 ≥1× 1010 Ω (500V DC) glass

 ≥1× 109 Ω (500V DC) ceramic

Salt Spray Test

24h

Flatness

≤ 0.05mm

Roughness

0.8μm

Plating Quality Test

N450±10°C, 15 min

Temperature Cycling

-55°C to 125°C, 20 cycles

Thermal Shock

-55°C to 125°C, 20 cycles

Mechanical Shock

Condition B, Y1 Direction, 10,000g


DETAILS

Jitai’s optoelectronic product line is divided into two main categories; sealed housings with an optical window or a fibre and TO products (see the TO header page for details). Sealed optoelectronic housings can be built with either glass-to-metal or ceramic-to-metal insulators and have a wide array of applications in fields such as commercial lasers, laser diodes, signal transmission and medical devices. We can accommodate virtually any request for customization in terms of structural needs and material combinations. Additionally, we can recommend solutions from a catalogue of open-tooling products that we manufacture and are commonly used in a wide range of applications.

Structural Options

Material Combinations

Frame

Base

Leads

Insulator

Eyelet

Suitable

Applications

One Piece Machined

N/A

OFHC

Alloy52/Copper Cored Alloy52

Glass/Ceramic

CRS1010

Big-sized packages with output power less than 40W

N/A

Alumunium

Two-piece Soldered

CRS

OFHC

Alloy52/Copper Cored Alloy52

N/A

Small-sized packages with output power less than 40W

Stainless Steel

OFHC

Kovar

WCu

Copper Cored Kovar

Kovar

Kovar

Kovar

 

MDFO2113W14

 

Parts

Base

Frame

Solder Ring

Solder Frame

Leads

Insulator

Ferrule

 3

Materials

CRS

CRS

HLAgcu28

HLAgcu28

Kovar

BH-A/K/Elan #13 Zirconia Ceramic

Leads Design

Protrude from side

Plating

Housing:Ni 1.9~15.00μm,Au≥0.5μm;Leads:Ni1.9~8.00μm,Au≥0.5μm

Insulation Resistance

500V DC resistance between single glass sealed pin and base is ≥1×10^10Ω

Hermeticity

Leak rate is ≤1×10^-3 Pa·cm 3/s

 

MDFO1509W10

 

Parts

Base

Frame

Solder Ring

Solder Frame

Leads

Insulator

Tube

Ferrule

3

Materials

W80Cu20

Kovar

 HLAgcu28  HLAgcu28

Kovar

BH-A/K/Elan #13

CRS

Zirconia Ceramic

Leads Design

Protrude from side

Plating

Housing and Leads :Ni ≥1.9μm,Au≥0.5μm

Insulation Resistance

100V DC resistance between single glass sealed pin and base is ≥1×10^6 Ω

Hermeticity

Leak rate is ≤1×10^-3 Pa·cm 3/s

Applicable Standards

Guiding Standard

ISO9001/GJB2440/GJB548/MIL883/JEDEC NO.9

Design and Reliability

GJB2440/GJB548/MIL883

Gold Plating

MIL-G-45204

Nickel Plating

QQ-N-290

Visual Inspection

JEDEC NO.9 

QUALITY CONTROL

Over the years we have finely tuned our multi-step process of ensuring every single component passes all quality and functionality tests, tests that begin even before raw materials are on-boarded.  At this first stage, each shipment of raw materials undergoes an acceptance sampling method assortment which makes a determination about whether to accept the material.  If such a determination is made, the entire shipment is cleaned, a full inspection is performed, minor imperfections are buffed and polished, and stock is then warehoused. The second stage is conducted immediately following the initial assembly and brazing stages. Every single product undergoes an individual visual inspection followed by a preliminary hermeticity test. For hermeticity we utilize a helium leak test that is adjusted to meet the exacting air tightness requirements of our clients. Following the plating stage, each batch undergoes a sampling inspection and a coating bonding degree analysis. Products that make it past this stage are then subjected to  full inspection which includes scrutiny of appearance, construction, plating thickness, and a second helium tracer gas hermeticity test. Finally products are put through the full range of Factory Inspection trials. These include pin fatigue tests, a salt spray corrosion resistance test and analysis that relies on climate simulation equipment to test product performance. Once products are approved, they are individually vacuum-packed with a deoxidizing desiccant insert and ensconced in additional protective packaging before being shipped out. These efforts guarantee that every Jitai product delivered to you is of the same high quality as when it left the factory.


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